Which machines this fits
Most Chinese youth and mid-size ATVs from 50cc to 125cc use the same basic electrical layout: a horizontal single-cylinder engine with a stator under the left engine cover, a 5-wire AC-fired CDI, an ignition coil, and – on electric-start models – a 12 V battery, regulator/rectifier and starter relay. Brands differ in plugs and some colors, but the circuits are the same, which is why one diagram can cover so many quads.
If your CDI has six pins and is powered from the battery (common on GY6 150cc scooter engines and buggies), it is a DC CDI and this diagram does not apply.
How to use the diagram
- Tick the options that match your machine. The diagram and checklist redraw instantly, and the page address changes so you can bookmark or share that exact setup.
- Work through the checklist in order. Get the ignition section right first: an engine that sparks with only the ignition wires connected tells you the stator, CDI and coil are good.
- Hover a step (or tap it on a phone) to highlight that wire on the diagram. Tick it off when it’s connected and tested – ticks are saved on this device.
- Print it and take it to the machine. The printout includes the diagram and every check.
No spark? Start with the minimum
When a quad won’t spark, the fastest test is to remove everything that isn’t needed to run: unplug the key switch, kill switch and lights, and connect only stator → CDI → coil plus grounds (switch the builder above to Kick start only with no key and no kill switch). If you now have spark, the fault is in a switch or the harness. If you still don’t, test the stator source and pickup coils, then the grounds, then try a known-good CDI.
Common mistakes
- Kill wire grounded by accident. The black/white wire stops the engine when it touches ground. A pinched harness or a wrongly wired key switch gives you no spark at all.
- Bad grounds. Paint, rust and loose bolts cause more no-spark and no-charge problems than failed parts.
- Brake switch out of adjustment. The starter relay only clicks with a brake pulled; a loose switch looks like a dead starter.
- Mixing up AC and DC. Stator wires carry AC. Only the regulator’s red output is battery DC.